HL · HL4200

HL4200

Category-leading high-level palletizer.

THROUGHPUT
Capacity: 160 layers/hour (approximately 30 cases/min)
LAYOUT
High-level layer formation
BEST FOR
Ideal for demanding three-shift operations.

Built-in capability: Slip-sheet and pallet dispenser integrated

Built-in capability: Servo row-transfer

Built-in capability: Fits 12-oz can lines at line rate

OVERVIEW

The HL4200 at a glance.

The HL4200 is part of Columbia's high-level conventional palletizers platform — engineered for consistent throughput, low operator intervention and a mechanical design that lasts.

HLHigh-level layer formationCapacity: 160 layers/hour (approximately 30 cases/min)
MACHINE DESCRIPTION

Category-leading high-level palletizer. Every HL4200 ships from Columbia Machine Brasil pre-configured to your product mix, pallet pattern and plant layout, with local spares, engineering and remote technical support.

FEATURES

Engineered detail, top to bottom.

Standard on every HL4200. Options and application-specific configurations available on request.

Servo-driven motion

Precision row-forming and layer transfer for repeatable pallet quality at rated speed.

Safety-first design

Guarded cell, category-3 safety circuit and lockable maintenance access as standard.

Rapid changeover

Recipe-driven pattern changes in under a minute — no mechanical tooling.

Field-serviceable

Standard components, global spares availability and Columbia remote support.

BENEFITS

Why plants choose the HL4200.

Columbia machines are specified once and run for decades. The HL4200 is no exception.

  • Higher OEE through mechanical simplicity and proven duty-cycle engineering
  • Lower total cost of ownership over a 20+ year operational life
  • One accountable partner for palletizer, conveyors and end-of-line integration
  • Documented compliance with ANSI/OSHA and NR-12 safety standards
APPLICATIONS

Product formats the HL4200 handles.

Configurable end-of-arm tooling and pattern-building allow the HL4200 to run multiple SKUs on the same footprint — swap patterns from the HMI.

Cases and RSCs
Trays and shelf-ready packs
Bundles and film-wrapped packs
RPCs, crates and totes
Display packs
Pails and jerrycans
VIDEOS

Watch the HL4200 run.

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DEMONSTRATION
HL4200 — HL4200 High Level Palletizer
DOWNLOADS

Datasheets, drawings and manuals.

TECHNICAL SPECIFICATIONS

Engineered for the reality of your line.

Every HL4200 is configured to your product mix, throughput and layout. Full technical datasheets are available on request.

PRODUCTION RATE
No more than 160 loads / hour
LAYERS PER MINUTE
8 – 9
CONTROL PLATFORM
Allen-Bradley ControlLogix
FAMILY LINEUP

Other High-Level Conventional Palletizers

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READY WHEN YOU ARE

Get a tailored quote for the HL4200.

Send your product, throughput and layout — a Columbia engineer replies in one business day.

READY WHEN YOU ARE

Let our engineers design your end-of-line.

Tell us about your product, throughput and layout — a Columbia specialist will reply within one business day.

FREQUENTLY ASKED

HL4200, specified with confidence.

The practical questions engineers, plant managers and procurement teams ask before selecting a machine.

STILL HAVE A QUESTION?
Talk to an engineer

HL4200 is rated for Up to 160 loads / hour. Final performance depends on product dimensions, pallet pattern, infeed conditions and line balance.